Common faults of human-machine interface and its treatment methods - Database & Sql Blog Articles

Human-machine interfaces (HMIs) are essential components in the exchange of information between humans and computers across various fields. Today, HMIs are widely used in different industries, but during their operation, users often encounter various issues that can disrupt their functionality. To address these challenges, this article provides an overview of common problems that occur in daily HMI operations and offers practical troubleshooting methods.

One of the most common issues is when the HMI does not respond at all, even after pressing any part of the screen. In such cases, the first step is to check if the wiring connections are loose or damaged. Next, it’s important to verify whether there is a conflict between the serial port and the interrupt number. If a conflict is detected, adjusting system resources to eliminate the conflict can resolve the issue.

Another problem is physical damage to the HMI surface. If cracks are found, the device should be replaced immediately to prevent further damage or malfunction. Additionally, dirt or smudges on the screen can affect visibility and touch sensitivity. In such cases, gently wipe the surface with a soft cloth. It's also advisable to check the control box’s indicator light, which should normally be green and blinking when the system is operating correctly.

If the above checks do not reveal any issues, the replacement method can be used for further troubleshooting. Start by replacing the control box, then the touch screen, and finally the main unit. This step-by-step approach helps isolate the faulty component effectively.

Another scenario occurs when the HMI itself functions properly, but the connected computer fails to operate as expected. After testing the HMI independently and confirming its normal operation, the issue may arise from the connection to the host. There are typically two possible causes: either the HMI driver version is outdated, requiring an update to the latest version, or the control card receives the operation signal before the host has fully loaded the HMI driver. In the latter case, simply restarting the computer after power cycling can resolve the problem.

A third common issue is when the touch function fails. For instance, with a surface acoustic wave (SAW) HMI, touching the screen may not trigger the intended action. This can happen for two main reasons. First, the reflective fringes on the screen might be slightly damaged, which can lead to inconsistent touch responses. While this type of damage cannot be fully repaired, it can sometimes be mitigated. Second, dust or debris may accumulate on the reflective strips around the screen over time. Cleaning the screen with a dry, soft cloth, followed by a power cycle and recalibration, can often restore normal touch functionality.

In conclusion, understanding and addressing common HMI issues is crucial for maintaining efficient and reliable system performance. By following proper diagnostic steps and maintenance practices, users can significantly reduce downtime and improve overall user experience.

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